Specialist in manufacturing of band sawing/drilling machines, line systems and beyond

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Combined Machines

DCM series

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"MULTI-TASKING": Drilling/Coping/Marking

Combining a CNC Drill (with 3 spindles), a CNC Robotic Coper for standard or complicated plasma cuts, and a marking machine.Each drill has an automatic tool changer to cover tapping, milling, chamfering holes and boring blind holes.

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Product Name

DCM1000

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Max. Capacity(W×H) 画像 -
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Overall Dimentions(W×D×H) 4350x7544x2939 mm
Machine Weight 12000 kg

 

FEATURE

 

Monitoring Cameras (Optional)

Monitor cameras are installed both in drill and coping modules. The monitoring is available on operation panel screen. The monitor videos are saved continuously to play back previous / after alarm for 30 seconds.

 

Various Profiles

Daito’s Drilling Coping machine DCM1000 is amulti-tasking machine combining a CNC Drill (with 3 spindles), a CNC Robotic Coper for standard orcomplicated plasma cuts, and a marking machine for part number marking and welding / layout marking.


Each drill has an automatic tool changer to cover tapping, milling, chamfering holes and boring blind holes.

The wide range of functions make the DCM the most versatile machine for non-repetitive structural steel processing.

 

Variety of Processing

Conventional structural steel processing automation includes substantial human manual operations.
Such as various markings, fusion cutting, tapping and milling.

These human / manual operations are now automated by DCM1000 and already completely scribed / marked.

 

 

Features

8 axes robot cell comprises of 6 axes of the robot and 2 axes of the moving robot base.
The automatic chip blower functions detecting workpiece by the laser sensor.

The torch rotates freely to avoid the stress of connected hoses.
While the torch is working, the slide conveyors escapes from droth messup.

 

Feeding System

The feeding system comprises of a pinch roller, a shuttle vise and a push bar;
each part functions differently depending on different workpieces and processes.

 

 

Four Sides Marking

With marking tools, the layout markings of product codes and welding positions are available including bottom web.

 

Hybrid Workfeed System

Daito’s built in pinch roller system will pull the material,so even slightly bowed material is easy to handle and extremely accurate.

Only last 2000mm is handled by the feed bar.

 

 

Reclaim Your Workshop

As the work feed mechanism is built into the machine, the workpieces can be suppled from both sides of the roller table and is not affected by a carriage system.

 

Drill VS Cope

DCM1000 optimizes its operation using both drilling and coping in accordance with different processes.

 

 

Angle Processing

Daito's original angle processing is free from angle deformation caused by vise clamp;
plasma cut is made from outside; no collision or damage is expected.

The drilling position is accurate due to the support roller very close to the hole.

 

Extra Strong Clamping

Less vibration and longer tool life, better accuracy and higher productivity.

 

 

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Multi-tasking Machine

Daito’s Drilling Coping machine DCM1000 is a multi-tasking machine combining a CNC Drill (with 3 spindles), a CNC Robotic Coper for standard or complicated plasma cuts, and a marking machine for part number marking and welding / layout marking.

Each drill has an automatic tool changer to cover tapping, milling, chamfering holes and boring blind holes.

The wide range of functions make the DCM the most versatile machine for non-repetitive structural steel processing.

Daito DCM, the machine of the future.

 

 

 

 

■Drill Module  
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|Drilling

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|Tapping

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|Milling

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|Marking(Scratching)

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|Counter Sinking

 
■Coping Module  
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|Coping

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|Marking(Plasma)

 
■Available Profiles For Coping  
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|H-Beam

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|Channel

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|Angle

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|Flat Bar

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|Square Tube

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Reclaim Your Workshop

Conventional structural steel processing automation includes DRILLING / BANDSAWING / COPING machines, plus all the material handling facilities such as conveyors / suppliers and operators.

The all new DCM1000 ‘Multi-Tasking’ machine streamlines all the above into one machine and one operator.

 

 

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Potential

Variety Of Functions

■Direct Drive Spindles 

 

3 spindles with direct drive built-in motor enables a quiet, accurate, powerful and stable drilling / milling condition.

■Under Web Support

 

The unit also functions as a height gauge and a bottom scratcher. 

■Auto Tool Changer(ATC) for each drill

 

The magazine stores Max. 8 tools for the top spindle; Max. 7 tools for Left / Right spindles (industry leader) and will hold a variety of tapping, milling, scratching, chamfering, scribing and optional tools

■8 Axes Robot Cell (6+2)

 

The latest 6 axes MOTOMAN robot, plus the 2 axes MOVING ROBOT BASE expands the plasma torch reach. This improves accuracy of the positioning by avoiding full stretch of robot arms.

■Underside Cutting / Marking

 

The robot torch can fully cut / mark all four sides, including the underside of a workpiece. Plus when cutting box tubing we only have 2 pierces, which saves tool life.

■Sliding / Lift-Up Roller Table

 

The powered roller table goes out of machine escaping dross for cutting; comes back inside to lift up even deformed workpiece for work feeding.

■4 Work Feed Rollers

 

Four work feed rollers are linked together so heavy workpieces can feed smoothly and accurately.

■Sliding Saddle

 

The pinch rollers loaded saddle slides back and forth to follow up the work feed enabling very accurate positioning.

■Last Cut Function   

 

Ensures the workpiece can be accurately fed through the machine and the entire length can be processed with out waste.

 

 

 

 

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From each machine to total automation, contact us freely.

9:00~17:00: phone available

06-6489-1202(Head Sales Office)

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